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DISENO DE ELEMENTOS DE MAQUINAS I

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A simply supported beam of rectangular section is loaded with two concentrated loads equidistance from each of the beam ends that act in synchronicity. The concentrated load (F) changes with time according to the equation F = F0 (A + B sin ωt), where “t” is time and “w” is the frequency and their inclination is given by the distances and v in the x- and y-direction respectively (see figure). Inspection by ultrasonic techniques carried out before loading detected an edge crack located at mid-span, top part of a beam of ai in length. Determine the cyclic life of the beam (assume that no other cracks are present). 

Experimental observations on the steel used for the beam construction indicate that the relationship between the crack growth rate (in m/cycle) and the stress intensity factor range (in MPa.m0.5) is as follows:

Table 1  

Delta Ki

da/dN

2.5

9.00843E-11

15

2.78441E-08

30

2.55876E-07

50

1.31203E-06

Numerical data:

A=8

u=4

h=0.09m

L1=0.2m

YS=900MPa

F0 = 4000N.

B=6

v=3

b= 0.03m

L2=1.6m

KIC = 60 MPa/m1/2

ai = 1mm

Hint: as the geometric factor Y depends on the crack length… then use the initial crack ai to calculate the Y1 for the different loads. Use the Y1’s to determine the final crack size af1.

With af1  calculate again the geometric factors Y2’s.. Take the average (Y1+Y2)/2 as the final value of the geometric factor Y.  calculate the final crack length  af

Determine the following with at least four decimal places:

The value of the coefficient (C in 10-12) of Paris equation:  

The value of the exponent (m) of Paris equation:  

The maximum axial stress (in MPa) 

The minimum axial stress (in MPa) 

The range of axial stresses (in MPa) 

The maximum bending stress (in MPa) 

The minimum bending stress (in MPa) 

The range of bending stresses (in MPa) 

Geometric factor axial for initial crack size (Y1,axial): 

Geometric factor bending for initial crack size (Y1,bending): 

Final crack size (in mm) using Y1.  

Average geometric factor - axial  (Yaverage)

Average geometric factor - bending  (Yaverage)

Final crack size (in mm) using Yaverage. 

Expected Life of the component (in cycles) 

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The component shown below is made of AISI 4340 Oil Quenched at 800oC and Temper at 625oC 1hour (σyield=90ksi; σTS=110ksi) tubular steel. The component, a non-rotating closed end tube with an OD=1.25in and ID=1.0in, is subjected to a fluctuating load (see arrow) that varies between 5F and F. 

Data: The component has been cold rolled, operates at room temperature and needs a reliability of 97.5%. The design has a safety factor of 1.25. The static stress concentrations at the section HKLM are as follows: for axial stress (1.7), bending stress (1.9), torsional stress (1.68) and shear (transverse) stress (1.5). For the determination of the dynamic stress concentrators consider a fillet radius of 0.05in. Use Modified Goodman criterium.

For point L (located opposite to point H as shown)  determine the following:

Use at least four decimal places in your calculations:

The area of the section HKLM (in in^2)

The moment of inertia of the section HKLM (in in^4)

The Neubers constant (in in \sqrt{in}  

The notch sensitivity factor (q) 

The dynamic stress concentration for axial loading 

The dynamic stress concentration for bending

The dynamic stress concentration for torsional loading 

The dynamic stress concentration for transverse shear loading 

The Marin correcting factor for surface finish (ksurf

The Marin correcting factor for size (ksize

The Marin correcting factor for reliability (kreliability) 

The corrected endurance limit (in psi) 

Values as a function of F (in lb and stresses in psi - use at least three decimal places - use negative signs for compressive stresses and negative direction of forces)

The mean axial stress (in psi) 

The amplitude axial stress (in psi) 

The mean bending stress (in psi) 

The amplitude bending stress (in psi) 

The mean torsional stress (in psi) 

The amplitude torsional stress (in psi) 

The mean transverse shear stress (in psi) 

The amplitude transverse shear stress (in psi) 

The mean equivalent von Mises stress (in psi)  

The amplitude equivalent von Mises stress (in psi)  

The required force for infinite life (in lb-f) 

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A hollow rectangular aluminum bar (E = 71 GPa, Poisson ratio = 0.32 and thickness 2.5mm)  is loaded by a force P and moment M at the free end as shown in the figure. Two strain gages at 60o to the longitudinal axis recorded the following strains

εa=-120μ and εb=1000μ

Determine the applied force P and applied moment M.

Use at least three decimal points for the stresses and loads and six decimal points for the strains.

The moment of inertia (in 10-6 m4 )

The shear strain γxy in point "a" (in microns)

The magnitude of force P ( in kN)

The normal strain εxx in point "b" (in microns)

The normal stress σxx in point "b" (in MPa)

The moment M (in N-m)

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A hollow rectangular aluminum bar (E = 71 GPa, Poisson ratio = 0.32 and thickness 2.5mm)  is loaded by a force P and moment M at the free end as shown in the figure. Two strain gages at 60o to the longitudinal axis recorded the following strains

εa=-120μ and εb=1000μ

Determine the applied force P and applied moment M.

Use at least three decimal points for the stresses and loads and six decimal points for the strains.

The moment of inertia (in 10-6 m4 )

The shear strain γxy in point "a" (in microns)

The magnitude of force P ( in kN)

The normal strain εxx in point "b" (in microns)

The normal stress σxx in point "b" (in MPa)

The moment M (in N-m)

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Find the strains produced by the force F=100lb, in the rosette located at Point A, if the material has the following properties: E=30,000Ksi and Poisson's ratio=0.30. The static stress concentration at point A are 1.8, 1.6 and 1.4 for axial, bending and torsional stresses respectively.

The section AB is a tube of thickness t=0.075in. The material is isotropic

Use at least 3 decimal points for loads and stresses and 6 decimal points for strains. Use absolute values for the loads and signs for the direction of the stresses:

At Point A

The torque  (in in-lb) is:

The moment  (in in-lb) is:

The bending stress (in psi - include stress concentration) is 

The torsional stress (in psi - include stress concentration and sign) is 

The normal strain in the x-direction (use sign) is 

The shear strain in the xz-plane (use sign) is 

The normal strain in the strain gauge 1 (use sign) 

The normal strain in strain gauge 2 (use sign) 

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