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A simply supported beam of rectangular section is loaded with two concentrated...

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A simply supported beam of rectangular section is loaded with two concentrated loads equidistance from each of the beam ends that act in synchronicity. The concentrated load (F) changes with time according to the equation F = F0 (A + B sin ωt), where “t” is time and “w” is the frequency and their inclination is given by the distances and v in the x- and y-direction respectively (see figure). Inspection by ultrasonic techniques carried out before loading detected an edge crack located at mid-span, top part of a beam of ai in length. Determine the cyclic life of the beam (assume that no other cracks are present). 

Experimental observations on the steel used for the beam construction indicate that the relationship between the crack growth rate (in m/cycle) and the stress intensity factor range (in MPa.m0.5) is as follows:

Table 1  

Delta Ki

da/dN

2.5

9.00843E-11

15

2.78441E-08

30

2.55876E-07

50

1.31203E-06

Numerical data:

A=8

u=4

h=0.09m

L1=0.2m

YS=900MPa

F0 = 4000N.

B=6

v=3

b= 0.03m

L2=1.6m

KIC = 60 MPa/m1/2

ai = 1mm

Hint: as the geometric factor Y depends on the crack length… then use the initial crack ai to calculate the Y1 for the different loads. Use the Y1’s to determine the final crack size af1.

With af1  calculate again the geometric factors Y2’s.. Take the average (Y1+Y2)/2 as the final value of the geometric factor Y.  calculate the final crack length  af

Determine the following with at least four decimal places:

The value of the coefficient (C in 10-12) of Paris equation:  

The value of the exponent (m) of Paris equation:  

The maximum axial stress (in MPa) 

The minimum axial stress (in MPa) 

The range of axial stresses (in MPa) 

The maximum bending stress (in MPa) 

The minimum bending stress (in MPa) 

The range of bending stresses (in MPa) 

Geometric factor axial for initial crack size (Y1,axial): 

Geometric factor bending for initial crack size (Y1,bending): 

Final crack size (in mm) using Y1.  

Average geometric factor - axial  (Yaverage)

Average geometric factor - bending  (Yaverage)

Final crack size (in mm) using Yaverage. 

Expected Life of the component (in cycles) 

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