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The component shown below is made of AISI 4340 Oil Quenched at 800oC and Temper at 625oC 1hour (σyield=90ksi; σTS=110ksi) tubular steel. The component, a non-rotating closed end tube with an OD=1.25in and ID=1.0in, is subjected to a fluctuating load (see arrow) that varies between 5F and F.
Data: The component has been cold rolled, operates at room temperature and needs a reliability of 97.5%. The design has a safety factor of 1.25. The static stress concentrations at the section HKLM are as follows: for axial stress (1.7), bending stress (1.9), torsional stress (1.68) and shear (transverse) stress (1.5). For the determination of the dynamic stress concentrators consider a fillet radius of 0.05in. Use Modified Goodman criterium.
For point L (located opposite to point H as shown) determine the following:
Use at least four decimal places in your calculations:
The area of the section HKLM (in in^2)The moment of inertia of the section HKLM (in in^4)
The Neubers constant (in √in \sqrt{in} The notch sensitivity factor (q)
The dynamic stress concentration for axial loading The dynamic stress concentration for bending The dynamic stress concentration for torsional loading The dynamic stress concentration for transverse shear loading
The Marin correcting factor for surface finish (ksurf) The Marin correcting factor for size (ksize) The Marin correcting factor for reliability (kreliability)
The corrected endurance limit (in psi)
Values as a function of F (in lb and stresses in psi - use at least three decimal places - use negative signs for compressive stresses and negative direction of forces)The mean axial stress (in psi) The amplitude axial stress (in psi) The mean bending stress (in psi) The amplitude bending stress (in psi) The mean torsional stress (in psi) The amplitude torsional stress (in psi) The mean transverse shear stress (in psi) The amplitude transverse shear stress (in psi) The mean equivalent von Mises stress (in psi) The amplitude equivalent von Mises stress (in psi)
The required force for infinite life (in lb-f)
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